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Industrial Modular Brakes

Modular brakes for high-force stopping and holding

Industrial Modular Disc Brakes

Industrial modular disc brakes generate braking force through independently configurable braking modules that apply pressure to a rotating disc via friction pads. The modular architecture allows systems to be scaled or customized for different torque requirements, applications, and installation constraints.

Industrial modular brakes are available in direct applied hydraulic and spring-applied configurations, for a wide range of applications.

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Red butterfly valve with a compact design and metal fittings, commonly used in industrial applications for flow control.

Hilliard Modular Disc Key Features:

High Braking Force Capability

Modular brake configurations provide braking forces ranging from 5,000 lbf up to 170,000 lbf for heavy-duty industrial applications.

Applied and Fail-Safe Configurations

Available in hydraulically applied, spring-retracted and spring-applied, hydraulically released designs to match specific stopping and holding requirements.

Maintenance-Focused Design

Select spring-applied models feature Hilliard’s Maintenance Mode, which removes stored spring energy to simplify pad replacement, seal service, and monitor adjustment.

M900SH

Spring-applied, hydraulically released modular brake engineered for Hilliard’s highest-force heavy-duty stopping and holding applications.

M700SH

Spring-applied, hydraulically released modular brake engineered for high-force industrial braking with multiple force ratings and integrated Maintenance Mode.

M500SH

Spring-applied, hydraulically released modular brake with multiple force ratings and Maintenance Mode for heavy-duty braking applications.

M500HS

Hydraulically applied, spring-released modular brake capable of up to 27,000 lbf of braking force with positive pad retraction.

M400SH

Spring-applied, hydraulically released modular brake with selectable force ratings and Maintenance Mode for simplified brake servicing.

M400HS

Hydraulically applied, spring-released modular brake producing up to 12,960 lbf of braking force for demanding static and dynamic applications.

M300H

Hydraulically applied, spring-released modular brake providing up to 10,600 lbf of braking force for heavy-duty static and dynamic applications.

M200H

Hydraulically applied, spring-released modular brake delivering up to 5,000 lbf of braking force for static and dynamic industrial applications.

HOW IT WORKS

How Do Industrial Braking Systems Work?

Industrial Braking Systems concert motion into controlled stopping or holding force by applying friction to a rotating disc, shaft , rail, or other braking surface. Depending on the application, the brake may be spring-applied for fail safe engagement and then released electrically, hydraulically, or pneumatically during normal operation. This approach helps ensure braking action is available when power is interrupted or emergency stopping is required.

Aerial view of a material handling site featuring conveyor belts transporting aggregates, heavy machinery including a yellow loader and trucks, and a backdrop of natural landscape with trees and sand piles.

Why Does Brake Performance Matter?

Protects People, Equipment , and Processes

In braking applications, performance is not just about stopping motion. It is about maintaining control, reducing risk, preventing runaway conditions, and protecting operators, equipment, and throughput. Hilliard consistently positions their brakes around safety, reliability, and performance in demanding environments.

Supports Fail-Safe Operation

Many of Hilliard’s brake designs are spring-applied, meaning the brake engages when power is removed. That fail-safe design is important in elevators, conveyors, marine propulsion systems, cranes, and other applications where uncontrolled motion can create serious safety and operational issues.

Improves Serviceability and Life Cycle Performance

The brochures also emphasize easy adjustment, pad replacement, manual release features, monitoring options , and maintenance- friendly design detail. These advantages can reduce downtime, simplify service, and help equipment owners get longer life from the braking system.

Enables Better Application Fit

Brake performance depends on more than one component. Torque requirements, disc size, release method, environmental exposure, mounting geometry, and controls all affect system performance. Hilliard’s product range and custom support make it easier to align the brake system with the real operating demands of the machine.

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Industries

Hilliard Caliper Brakes Trusted Across Critical Industries

All Industries

Mining

Material Handling

Pulp & Paper

Marine/Shipping

WHY HILLIARD

Why Companies Choose Hilliard Industrial Brakes for Reliable Braking Performance

Why Hilliard

about

Application-Focused Engineering

Decades of expertise applied to industrial braking systems engineered for OEM integration, durability, and consistent performance across demanding applications.

Flexible Manufacturing Capabilities

In-house manufacturing allows Hilliard to produce and adapt industrial braking components to meet application-specific requirements and evolving equipment designs.

Quality You Can Count On

Built under strict quality control standards to ensure repeatable mechanical performance, reliability, and long service life in industrial and mobile equipment.

Support Beyond the Product

Backed by engineering support and a global distributor network to assist with integration, application selection, and long-term braking system performance.

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