BBH4
Hilliard BBH4 power unit is suitable for brakes demanding pressures above 3,000 PSI. It includes on/off and ramped braking modes. The power units are highly customizable, allowing customers
BrakeBoss™ Industrial Brake Hydraulic Control Systems
Engineered braking technologies designed to manage stopping, holding, and controlled deceleration in industrial equipment.
BrakeBoss™ Industrial Brake Hydraulic Control Systems
BrakeBoss™ hydraulic power units supply hydraulic operating pressure for direct-acting hydraulic brakes and spring-applied / hydraulic-released braking systems. These smart braking controllers use closed-loop dynamic control for continuous monitoring and pressure adjustment based on application speed.
Two brake modes are supported: (1) an emergency stop, triggered when speed exceeds a threshold, initiating full brake engagement, and (2) a controlled dynamic stop, where braking force varies with speed to achieve a consistent, repeatable stopping time.
Hilliard BrakeBoss™ Industrial Brake Hydraulic Control Systems Key Features:
Manufactured in the United States and competitively priced, with common component parts available from stock.
We offer customized BrakeBoss™ system settings for individual applications.
Paired with our engineered disc brake systems, we can offer complete braking solutions from a single source.
BBH3
The H3 Power Unit is Hilliard’s most advanced brake control system. With a PID Loop Control, the BBH3 Power Unit is capable of monitoring speed. The Hilliard BBH3
BBH2
The Hilliard BBH2 Power Unit incorporates an engineered hydraulic circuit to control the brake torque during a typical stop. Large capacity hydraulic accumulators provide additional volume for precise
BBH1
The Hilliard BBH1 Power Unit is a base model that includes on/off and ramped braking modes. With integral manifold mounting and heavy duty pump with fail-safe design, many
HOW IT WORKS
How Does Industrial Braking System Work?
The BRAKEBOSS line of power units are industrial brake control systems designed to operate a wide range of brake systems in demanding applications such as mining, material handling, power generation and steel. Built to withstand harsh environmental condition, BRAKEBOSS consist of three levels, from basic on/off operation to computer controlled braking.
Why Does Brake Performance Matter?
Protects People, Equipment, and Processes
In braking applications, performance is not just about stopping motion. It is about maintaining control, reducing risk, preventing runaway conditions, and protecting operators, equipment, and throughput. Hilliard consistently positions their brakes around safety, reliability, and performance in demanding environments.
Supports Fail-Safe Operation
Many of Hilliard’s brake designs are spring-applied, meaning the brake engages when power is removed. That fail-safe design is important in elevators, conveyors, marine propulsion systems, cranes, and other applications where uncontrolled motion can create serious safety and operational issues.
Improves Serviceability and Life Cycle Performance
The brochures also emphasize easy adjustment, pad replacement, manual release features, monitoring options , and maintenance- friendly design detail. These advantages can reduce downtime, simplify service, and help equipment owners get longer life from the braking system.
Enables Better Application Fit
Brake performance depends on more than one component. Torque requirements, disc size, release method, environmental exposure, mounting geometry, and controls all affect system performance. Hilliard’s product range and custom support make it easier to align the brake system with the real operating demands of the machine.
Industries
Hilliard Brake Boss Trusted Across Critical Industries
WHY HILLIARD
Why Companies Choose Hilliard Industrial Brakes for Reliable Braking Performance
Application-Focused Engineering
Decades of expertise applied to industrial braking systems engineered for OEM integration, durability, and consistent performance across demanding applications.
Flexible Manufacturing Capabilities
In-house manufacturing allows Hilliard to produce and adapt industrial braking components to meet application-specific requirements and evolving equipment designs.
Quality You Can Count On
Built under strict quality control standards to ensure repeatable mechanical performance, reliability, and long service life in industrial and mobile equipment.
Support Beyond the Product
Backed by engineering support and a global distributor network to assist with integration, application selection, and long-term braking system performance.
Browse Categories
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Founded in 1905, Hilliard has grown from a one-product business into a global manufacturer serving customers across motion control
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Electric, hydraulic, and pneumatic starting systems for industrial engines and turbines.
Industrial Braking Systems
Industrial braking technologies for stopping, holding, positioning, and controlled deceleration.
Engineered Braking Solutions for Critical Applications
Application-Specific Solutions
Engineering Expertise
Long-Term Support